Preparation Before Adjustment: Three Essential Checks
1. Equipment Status Check
Check the blower's operating parameters (air pressure, airflow, and current) to ensure there is no abnormal noise or malfunction. Observe the aeration uniformity of the disc diffusers and check for blockages or damage, which may appear as localized absence of bubbles or uneven bubble distribution. Calibrate the DO online monitoring instrument using a standard solution (calibration error ≤ ±0.2 mg/L) to avoid measurement deviations.
2. Water Quality Data Collection and Recording
Collect and record key water quality data, including influent COD, BOD, and MLSS concentrations (average values over the past hour). Measure and record the DO value (current actual value), water temperature, and pH at both the inlet and outlet of the aeration tank.
3. Determining Adjustment Targets
Define the target DO based on the process type. Reference values include:
Conventional activated sludge process: 2.0–3.0 mg/L
Nitrification stage: 2.5–3.5 mg/L
Denitrification stage: ≤0.5 mg/L
Calculate the DO deviation using the formula:
DO deviation = Target DO − Current DO
A positive value indicates that aeration should be increased, while a negative value indicates that aeration should be reduced.
Core Practical Steps: Four Precise Adjustments
Step 1: Initial Adjustment of Aeration Intensity (Based on DO Deviation)
Adjustment Methods
Variable Frequency Blower
Adjust the blower frequency to change the airflow. Typically, each 1 Hz increase or decrease in frequency changes the airflow by approximately 5–8%.
Fixed Frequency Blower
Control airflow by opening or closing aeration valves in different zones of the aeration tank or by adjusting the valve opening.
Adjustment Range
DO deviation ≤ 0.5 mg/L:
Small adjustment (frequency ±1 Hz or valve opening ±10%)
DO deviation 0.5–1.0 mg/L:
Medium adjustment (frequency ±2 Hz or valve opening ±20%)
DO deviation > 1.0 mg/L:
Stepwise adjustment. First reduce the deviation to within 0.5 mg/L, stabilize for 1 hour, and then perform fine adjustments.
Reminder:
After each adjustment, allow the system to stabilize for 1 hour before rechecking the DO value. Avoid frequent large adjustments that may cause sudden fluctuations in DO.
Step 2: Observe Aeration Uniformity
After the second fine adjustment, measure the DO value every 5 meters along the length of the aeration tank to ensure that the DO deviation within the tank is ≤0.3 mg/L.
If localized low DO is observed (for example, DO at the tank outlet is below the target value):
Check whether the aerators in that area are clogged.
Appropriately increase the opening of the aeration valve in that zone.
If localized high DO is observed (for example, DO at the tank inlet > 4.0 mg/L):
Reduce the aeration intensity in that zone to prevent localized over-aeration.
Step 3: Dynamic Optimization Based on Water Quality Load
Adjust aeration dynamically according to influent water quality conditions.
Sudden Increase in COD/BOD (>120% of the design value)
Increase DO by 0.3–0.5 mg/L above the target value, and extend the aeration time (or temporarily reduce the influent flow rate).
Low Influent Load (<80% of the design value)
Reduce aeration intensity and maintain DO near the lower limit of the recommended range (e.g., 2.0 mg/L for conventional processes) to prevent sludge aging.
Excessively High MLSS (>4000 mg/L)
Appropriately increase aeration intensity (+0.5 mg/L DO) to ensure sufficient oxygen supply for microorganisms.
Step 4: Recording and Documentation
Establish an adjustment log that records:
Adjustment time
Blower parameters (frequency and airflow)
DO values before and after adjustment
Water quality data
Also record the reason for the adjustment (e.g., increased influent load or low DO) and the resulting effect (e.g., DO stabilized at 2.8 mg/L after adjustment).
|
Scenario Type |
Target DO Range (mg/L) |
Aeration Intensity Adjustment Logic |
|
Conventional Activated Sludge Process (COD/BOD Removal) |
2.0–3.0 |
Adjust according to influent load. When the load is high, approach the upper limit; when the load is low, approach the lower limit. |
|
Nitrification Stage (Ammonia Nitrogen Removal) |
2.5–3.5 |
When water temperature < 15°C, increase to 3.0–3.5 mg/L, and extend sludge age to 15–25 days. |
|
Denitrification Stage (Total Nitrogen Removal) |
≤0.5 |
Turn off aeration in this zone, or only apply slight aeration (maintain DO at 0.2–0.3 mg/L). |
|
Winter Low Temperature (Water Temperature < 15°C) |
0.3–0.5 higher than normal |
Microbial activity decreases, so aeration needs to be increased to ensure oxygen supply. |
|
Summer High Temperature (Water Temperature > 30°C) |
0.2–0.3 lower than normal |
Microbial metabolism is faster; avoid excessive aeration that may cause sludge aging. |
|
Early Stage of Sludge Bulking (SVI > 150) |
3.0–3.5 |
Increase DO to inhibit filamentous bacteria growth, while adjusting sludge discharge. |
